Worked on Lower Intersection Fairing Flanges

I needed to create some overlap on the flanges of the lower intersection fairings to prevent them from lifting in the slipstream, so I taped up the forward flange and then laid up some glass over the joint so it will bond to the aft flange.

On the right forward pant, I needed to extend the flange before I can create the overlap.  I taped up a piece of thick paper and then attached it to the flange.  I then laid some additional glass over the paper to form the extended flange.

I ordered a set of cowl inlet plugs from Bruce’s Custom Covers.  They look great and fit like a glove.

Trimmed Flanges and Applied Filler

I trimmed the flanges so that there is only 1/4″ of underlap on the aft half of the fairing.

You can see in this picture and the one above that the aft intersection fairing doesn’t extend far enough forward in some spots.  I’ll take care of that with some filler.

I applied a couple of layers of electrical tape to the aft edge of the forward half of the wheel pant and then installed everything to lock it into position.

I mixed up some lightweight filler with flox for strength and filled in the low spots.

I squeezed some into the gap on the underside since the gap was uneven.

Turned on ELT

I was doing an inspection on the plane before the big trip to Oshkosh, and noticed that I’d never turned my ELT on!  I took care of that and then installed the safety cap that will prevent the switch from moving in an accident.

Headed to Oshkosh

I headed to Oshkosh as a four-ship with Greg’s RV-8 and two Bonanzas.  We headed out via the southern route through Albuquerque, NM to pick up a friend.  Here we are passing Edwards Air Force Base and the famous dry lake bed.

We started running into some buildups over Arizona.

We ran into a line of storms before our planned stop in Winslow, AZ and had to do an end run around them.

Here’s the four ship on the ground at Winslow in line for gas.

Arrived at Oshkosh

Greg and I flew into Oshkosh today as part of the Bonanzas to Oshkosh formation group.  They fly as elements of three planes with about 1/2 mile spacing between elements.  We were the photo ships for the flight, so we flew along the outside of the line of elements, slowing down to around 125kts at each element to take pictures then speeding up to around 175kts to catch the next element.  It was a blast, and I’m sure we had way more fun than the rest of the formation.

Flew Down to Lexington, KY

I left Oshkosh and flew down to Lexington, KY to visit family.  There was a line of storms between Indianapolis and Cincinnati, so I had to deviate a bit west to clear them.  I also popped up to 15,500 so I could get over most of the clouds.

I crossed the line through a low spot in the clouds.

It’s pretty dark under those clouds…

…as you can see on the weather display.  It shows yellow right where I am, but that’s below me.  If I had been in IMC, I wouldn’t have come through here.  You can see a really large buildup ahead and to the left.

You can see that buildup just to the left of the propeller tip in the distance.  I gave that a wide berth and then turned on course to Lexington.

Headed to Tulsa, OK

I stayed in Lexington for a few days visiting family and giving some rides to family and friends before heading down to Tulsa, OK to visit some more family.  While I was out giving rides to family, one of the prototype Honda jets stopped for gas.  The crew was great and let us look over the airplane and ask questions.  They didn’t want any pictures of the inside since it was unfinished and loaded with test equipment, but they were more than happy to let us take pictures of the outside.

Headed Home

I got a very early start out of Tulsa, OK since I need to fly all the way back to San Jose, CA and then grab our Bonanza and fly up to South Lake Tahoe and back to get my kids.  I battled pretty stiff headwinds across most of New Mexico (over 30kts for much of the time).

I passed just south of Edwards Air Force Base and the famous dry lake bed.  There is so much amazing history at this place including all of the X planes that lead to our space program.  Coincidentally, I have been reading Chuck Yeager’s autobiography during the trip, and much of his flying career takes place here.


Overall, it was about 9 hours of flight time from Tulsa to San Jose and then another 2.7 hours up to Tahoe and back.  I’ve done a number of 12 hr flying days before and they’re always pretty tiring.  Over the whole trip, I put just over 30 hours on the RV and it performed flawlessly.